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Council Ranger Van Fit-Out (Scan to Fabrication)

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Project Description

Euler Engineering was engaged to support the design and fabrication of a custom internal fit-out for a Council Ranger vehicle. The project required accurate integration of animal cages, storage systems, and access solutions within an existing LDV van, with minimal modification to the vehicle structure

Scope & Methodology

  • Conducted a non-intrusive 3D laser scan of the existing LDV van interior and access openings

  • Captured accurate geometry of the vehicle shell, doors, floor levels, and clearances

  • Developed a coordinated 3D design directly within the scanned environment to ensure precise fit

  • Designed a complete internal frame system including:

  • One large dog cage

  • Two smaller cat cages with hinged access doors

  • Dedicated storage areas for Ranger equipment

  • Hinged access ramp for safe loading and unloading of the large cage

  • Integrated human-scale models to validate ergonomics, access, and operational safety

Design & Documentation Deliverables

  • Full 3D concept model for Council review and sign-off

  • Detailed fabrication drawings suitable for workshop manufacture

  • Complete Bill of Materials (BOM)

  • 2D DXF files for laser cutting of all plate components

Outcome & Value

  • Enabled confident design approval using an accurate, real-world digital model

  • Eliminated rework and clashes by designing directly to the scanned vehicle geometry

  • Reduced fabrication risk and installation time

  • Delivered a practical, durable solution tailored to Council operational requirements

  • Provided Council with a reusable digital asset for future vehicle fit-outs

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